Barb Lokk BLM-3000 - UMC Innovation
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UMC Innovation BLM-3000 Series Barb Lokk Machine

The only machine in the world capable of producing two different types of barb wire.

The patented UMC Innovation BLM‑3000 Barb Lokk Machine redefines what’s possible in barbed wire manufacturing. Engineered for performance and flexibility, the BLM‑3000 seamlessly produces High Tensile Reverse Twist and Iowa‑style barbed wire. This is all done on a single machine with minimal downtime when switching between barb styles.

Designed to grow with your operation, the BLM‑3000 can be delivered with one dedicated tooling set for customers focused on a single wire type. When your needs expand, a second tooling set can be added, unlocking the ability to manufacture both barbed wire styles on the same platform, without investing in an entirely new machine.

Machine Function & Design

  • Two Machines In One

    The BLM-3000 Machine produces barbed wire in various roll sizes and knot types used for numerous applications from livestock to security and exclusion fencing.

  • High Speed

    The mechanics and automation are designed with the highest speed possible in complete harmony allowing for significant production increases of 400 barbs per minute.

  • Fast Change Overs

    Change overs between product types can be completed with minimal tool changes required. Barb pitch and twist rate configurations can be automatically adjusted on the HMI.

  • Vertical Manufacturing

    Rolls are manufactured vertically. Integrated layering with minimal footprint for increased ergonomics for roll handling.

  • Continuous Production

    Finished rolls are automatically removed to the tie-off and pickup zone, allowing for continuous production with minimal operator intervention.

  • Production Metrics

    Reporting module provides operational status including faults, runtime, and production data. Mobile device compatibility supported for remote monitoring.

  • Variable Barb Length

    Each barb point can be individually adjusted to ASTM 121.

  • Variable Twist Rate

    The line wire twist rate can be quickly adjusted on the HMI with no part changes required.

  • Two Point & Four Point Barb

    Both two and four-point barbs can be manufactured on the same machine for greater flexibility. 

Request an information pack for the BLM-3000

    Maintenance

    • Barbing system requires fewer parts and less complexity
    • Quick change components for ease of maintenance and rapid replacement of wearable parts
    • Rockwell AB Automation and hardware used throughout
    • Reporting module integrates status and live alarms. Historical production data, fault history, and shift metrics can be displayed across custom time ranges.
    • Electronic parts and user manual on HMI display including 3D models

    Operator

    • Integrated PLC Machine Safety with light curtains, laser scanner, and magnetic RFID guard sensing
    • HMI interface for operation and Machine set-up
    • Individual axis control
    • Machine sits on feet allowing all-round access for cleaning and machine inspections

    Environmental

    • Machine flexibility means smaller factory footprint and fewer cables required to produce two styles barbed wire.
    • Lower noise dB levels in factory

    Economic

    • Barb Wire production at 400 BPM (Barbs per minute)
    • Roll length up to 1 mile
    • Modular design requires less time to install and commission
    • Ease of movement with forklift pockets

    UMC Barb Lokk Specifications
    Machine ModelBLM-3000
    Control SystemPLC Automation
    Site PowerVoltage: 380 – 480 VAC 3 Phase
    KW: 30KW
    Current: 45 - 55 amps
    Site AirMin. 6 bar - 30 ltr/minute
    Maximum Roll Length1 Mile / 1600 Meters
    Minimum Roll Length150 feet / 50 metres
    Barb Pitch/Spacing3” 4” 5” 6” inches
    Line Wire GaugeContinuous Twist: 12.5 – 14
    Reverse Twist: 14 – 15.5
    Barb Wire GaugeContinuous Twist: 12.5 – 14
    Reverse Twist: 14 – 15.5
    Production Speeds
    Beats Per Minute
    (Maximum Possible)    		Continuous Twist: 400 Barbs Per Minute
    Reverse Twist: 400 Barbs Per Minute
    Maximum Roll Diameter600mm (23.6”)
    Maximum Roll Weight300Kg (661lbs)
    Specifications can change upon request.

    Barb Lokk Machine Options
    Machine ModelBLM-3000
    Automated Pitch Control ✓
    Automated Roll Handling ✓
    Infeed/Outfeed Conveyors✓
    Vision InspectionIndividual Barb
    Remote Support
    (local Internet Connection required)    		✓
    Customisable Backframe Layout✓
    Customisable Guarding ✓
    Upstream/Downstream Robot Palletising✓
    Custom Spool TypeSize and material
    Contact us for more information